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[Datsun 1200 encyclopedia]

Welch Plugs

(Difference between revisions)

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Categories: Engine Mechanical | Cooling System | Transmission

Revision as of 09:38, 31 December 2014
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(->Cylinder Head)
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Revision as of 09:40, 31 December 2014
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<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=15004 http://datsun1200.com/modules/myalbum/photos/15004.jpg] <br>[http://datsun1200.com/modules/myalbum/photo.php?lid=15004 http://datsun1200.com/modules/myalbum/photos/15004.jpg]
* 11019-32200 PLUG-WELCH 44 CAM BEARING (1) block, rear * 11019-32200 PLUG-WELCH 44 CAM BEARING (1) block, rear
-* 00933-15000 PLUG-WELCH 50 CORE HOLE (3) block, rear prev. 01648-00084+* 00933-15000 PLUG-WELCH 50 CORE HOLE (1) block, rear prev. 01648-00084
* 00933-13500 PLUG-WELCH 35 CORE HOLE (3) block, right side * 00933-13500 PLUG-WELCH 35 CORE HOLE (3) block, right side
*: [http://datsun1200.com/modules/myalbum/photo.php?lid=6107 http://datsun1200.com/modules/myalbum/photos/thumbs/6107.jpg] [http://datsun1200.com/modules/myalbum/photo.php?lid=6109 http://datsun1200.com/modules/myalbum/photos/thumbs/6109.jpg] *: [http://datsun1200.com/modules/myalbum/photo.php?lid=6107 http://datsun1200.com/modules/myalbum/photos/thumbs/6107.jpg] [http://datsun1200.com/modules/myalbum/photo.php?lid=6109 http://datsun1200.com/modules/myalbum/photos/thumbs/6109.jpg]
-*: 35mm brass plugs+*: 35mm brass core-plugs
= Transmission = = Transmission =

Revision as of 09:40, 31 December 2014

Welch plugs (core plugs) are circular discs that fit into, and seal the casting and machining holes in the Engine block, Cylinder Head and Transmission. You may hear them called "welsh plugs". They are often called "freeze plugs" because if the engine coolant freezes they'll be pushed out of the casting. However, the purpose is not necessaryily to solve freezing problems but rather to seal the holes left by the casting or machining process. Those that are designed for freezing safety are called "expansion plugs".

Contents

Cylinder Head

One Welch Plug:
15003.jpg

  • 00933-14000 PLUG-WELCH (1) head, rear [reportedly 40 mm]

Engine Block

Seven Welch Plugs
15004.jpg

  • 11019-32200 PLUG-WELCH 44 CAM BEARING (1) block, rear
  • 00933-15000 PLUG-WELCH 50 CORE HOLE (1) block, rear prev. 01648-00084
  • 00933-13500 PLUG-WELCH 35 CORE HOLE (3) block, right side
    6107.jpg 6109.jpg
    35mm brass core-plugs

Transmission

Three Welch Plugs
1668.jpg

  • 00933-11400 PLUG-WELCH TRANSMISSION CASE (2) inside bell, northwest of mainshaft
  • 32102-18000 PLUG-WELCH TRANSMISSION CASE (1) inside bell, below mainshaft
    Can be seen in photo, just below throwout bearing
    6901.jpg

Removal and installation

Removal: tap one edge with a punch or chisel, then grab it with vice-grips and wiggle it out.

To install, fit squarely into bore, and tap gently and evenly into place. No sealer is used.