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[Datsun 1200 encyclopedia]

TCVAS

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Category: Emission Control And Tune-Up

Revision as of 07:13, 27 June 2012
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Starting with 1972 USA models and 1976 Australian models, '''Transmission Controlled Vacuum Advance System''' (TCVAS) disables spark advance except in Top Gear. Since this "retarded" spark timing reduces performance, to prevent cold-engine driving problems this system is bypassed in cold temperatures. This means vacuum advance works normally at cold cabin temperatures. Starting with 1972 USA models and 1976 Australian models, '''Transmission Controlled Vacuum Advance System''' (TCVAS) disables spark advance except in Top Gear. Since this "retarded" spark timing reduces performance, to prevent cold-engine driving problems this system is bypassed in cold temperatures. This means vacuum advance works normally at cold cabin temperatures.
- += Overview =
[[Vacuum advance]] in all models uses a hose from the Distributor to the 'port' on the carburetor. In the TCVAS system, there is a valve inserted into the hose to block/allow the vacuum. [[Vacuum advance]] in all models uses a hose from the Distributor to the 'port' on the carburetor. In the TCVAS system, there is a valve inserted into the hose to block/allow the vacuum.
- 
The vacuum valve is electrically controlled. With 12V supplied, vacuum is blocked. From a performance standpoint, this is fairly foolproof becuase if a wire is disconnected it works with normal advance. Only when correctly wired does it block vacuum advance. The vacuum valve is electrically controlled. With 12V supplied, vacuum is blocked. From a performance standpoint, this is fairly foolproof becuase if a wire is disconnected it works with normal advance. Only when correctly wired does it block vacuum advance.
- 
Note that since [[Ignition Timing]] is Note that since [[Ignition Timing]] is
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* not affect the Ignition Timing procedure * not affect the Ignition Timing procedure
* not affect idle-speed setting * not affect idle-speed setting
- 
= Components = = Components =
Line 25: Line 22:
* Using a normal hose from the carb to the T-connector results in a small vacuum leak. Only use the special orifice-restricted hose * Using a normal hose from the carb to the T-connector results in a small vacuum leak. Only use the special orifice-restricted hose
- +[http://datsun1200.com/modules/myalbum/photo.php?lid=14980 http://datsun1200.com/uploads/thumbs/14980.jpg]
- +
-[http://datsun1200.com/modules/myalbum/photo.php?lid=14980 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/14980.jpg]+
<br>Thermo Switch <br>Thermo Switch
The thermo switch is located inside the passenger compartment: The thermo switch is located inside the passenger compartment:
-[http://datsun1200.com/modules/myalbum/photo.php?lid=14973 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/14973.jpg]+<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=14973 http://datsun1200.com/uploads/thumbs/14973.jpg]
<br>Location: Under dash, right side of car <br>Location: Under dash, right side of car
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Tip: To prevent advance cut-out, leave heater off Tip: To prevent advance cut-out, leave heater off
and roll down the windows. and roll down the windows.
- 
Solenoid Location: just aft of carbuetor, bolted to the intake manifold. Solenoid Location: just aft of carbuetor, bolted to the intake manifold.
-<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=2211 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/2211.jpg]+<br>[http://datsun1200.com/modules/myalbum/photo.php?lid=2211 http://datsun1200.com/uploads/thumbs/2211.jpg]
<br>It is the cylinder on the right (with green wire), seen just below the throttle opener <br>It is the cylinder on the right (with green wire), seen just below the throttle opener
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Both vacuum and electricity are used. Both vacuum and electricity are used.
-[http://datsun1200.com/modules/myalbum/photo.php?lid=14984 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/14984.jpg]+[http://datsun1200.com/modules/myalbum/photo.php?lid=14984 http://datsun1200.com/uploads/thumbs/14984.jpg]
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In cold weather, vacuum advance is normal In cold weather, vacuum advance is normal
Until car warms up... Until car warms up...
-[http://datsun1200.com/modules/myalbum/photo.php?lid=14985 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/14985.jpg]+[http://datsun1200.com/modules/myalbum/photo.php?lid=14985 http://datsun1200.com/uploads/thumbs/14985.jpg]
<br>56-series 4-speed (LHD) <br>56-series 4-speed (LHD)
* Reverse lights switch * Reverse lights switch
* Top switch (emission controlled models) * Top switch (emission controlled models)
- 
When current flows to the '''Vacuum Cutting Solenoid''', it cuts the vacuum advance. When current flows to the '''Vacuum Cutting Solenoid''', it cuts the vacuum advance.
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So this is nearly a foolproof system. If any electrical component goes bad or is not connected, normal operation occurs. Only when every electric circuit is working does it cut vacuum advance. So this is nearly a foolproof system. If any electrical component goes bad or is not connected, normal operation occurs. Only when every electric circuit is working does it cut vacuum advance.
- 
= Vacuum Hoses = = Vacuum Hoses =
Vacuum advance in all models uses a hose from the Distributor to the 'port' on the carburetor. TCVAS adds to this, by adding a 'T" line. The 'T' carries vacuum to the '''Vacuum Cutting Valve Solenoid''', which when electrically powered, dumps the vacuum through a small orifice connected to air. This effectively 'cuts' vacuum advance, while the small orifice prevents a vacuum leak. Vacuum advance in all models uses a hose from the Distributor to the 'port' on the carburetor. TCVAS adds to this, by adding a 'T" line. The 'T' carries vacuum to the '''Vacuum Cutting Valve Solenoid''', which when electrically powered, dumps the vacuum through a small orifice connected to air. This effectively 'cuts' vacuum advance, while the small orifice prevents a vacuum leak.
-[http://datsun1200.com/modules/myalbum/photo.php?lid=11627 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/11627.jpg]+[http://datsun1200.com/modules/myalbum/photo.php?lid=11627 http://datsun1200.com/uploads/thumbs/11627.jpg]
-[http://datsun1200.com/modules/myalbum/photo.php?lid=14988 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/14988.jpg]+[http://datsun1200.com/modules/myalbum/photo.php?lid=14988 http://datsun1200.com/uploads/thumbs/14988.jpg]
The source of air to the Valve is both: The source of air to the Valve is both:
* underside of air cleaner * underside of air cleaner
* Flow guide valve * Flow guide valve
-*: [http://datsun1200.com/modules/myalbum/photo.php?lid=7799 http://datsun1200.com/modules/myalbum/photos/thumbs/7799.jpg]+*: [http://datsun1200.com/modules/myalbum/photo.php?lid=7799 http://datsun1200.com/uploads/thumbs/7799.jpg]
- +
-[http://datsun1200.com/modules/myalbum/photo.php?lid=14989 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/14989.jpg]+
 +[http://datsun1200.com/modules/myalbum/photo.php?lid=14989 http://datsun1200.com/uploads/thumbs/14989.jpg]
-[http://datsun1200.com/modules/myalbum/photo.php?lid=15961 http://ddgonzal.members.winisp.net/getThumb.aspx?width=400&uri=http://datsun1200.com/modules/myalbum/photos/15961.jpg]+[http://datsun1200.com/modules/myalbum/photo.php?lid=15961 http://datsun1200.com/uploads/thumbs/15961.jpg]
[[Category:Emission Control And Tune-Up]] [[Category:Emission Control And Tune-Up]]

Revision as of 00:30, 11 January 2013

Starting with 1972 USA models and 1976 Australian models, Transmission Controlled Vacuum Advance System (TCVAS) disables spark advance except in Top Gear. Since this "retarded" spark timing reduces performance, to prevent cold-engine driving problems this system is bypassed in cold temperatures. This means vacuum advance works normally at cold cabin temperatures.

Contents

Overview

Vacuum advance in all models uses a hose from the Distributor to the 'port' on the carburetor. In the TCVAS system, there is a valve inserted into the hose to block/allow the vacuum.

The vacuum valve is electrically controlled. With 12V supplied, vacuum is blocked. From a performance standpoint, this is fairly foolproof becuase if a wire is disconnected it works with normal advance. Only when correctly wired does it block vacuum advance.

Note that since Ignition Timing is 
set with distributor hose disconnected and 
plugged, a malfunction in the TCVAS will:
* not affect the Ignition Timing procedure
* not affect idle-speed setting

Components

  • Vacuum Hose with special orifice-restriction between carb and tee-connector connected to the vacuum advance hose. This has a precision orifice (jet) in it to control flow of air
  • Electrical "Thermo switch" in cabin, under dash mounted high on the right-side kick panel. This is a little round button-shaped unit. It is a simple on/off thermostat which turns "On" as temperature raises past 41-55 degrees. It turns "Off" when temperature falls below 34 degrees
  • Electrical "Top Switch" screwed into the side of the transmission (left side, near the bell housing). It is closed in top gear (allowing regular advance), open in all other gears and nuetral (disabling advance)
  • Electrical 'Vacuum Cutting Valve Solenoid. When energized, it cuts off the vacuum advance


CAUTIONS

  • Using a normal hose from the carb to the T-connector results in a small vacuum leak. Only use the special orifice-restricted hose

14980.jpg
Thermo Switch

The thermo switch is located inside the passenger compartment:
14973.jpg
Location: Under dash, right side of car

The thermostatic switch:

  • Conducts between 41F and 55 F as temperature rises
    • Ohmmeter should indicates 0 above 55 degrees
  • Disconnects below 34F as temperature falls
    • Ohmmeter should indicate infinity (~) below 34 degrees
Tip: To prevent advance cut-out, leave heater off
and roll down the windows.

Solenoid Location: just aft of carbuetor, bolted to the intake manifold.
2211.jpg
It is the cylinder on the right (with green wire), seen just below the throttle opener

Schematic

Both vacuum and electricity are used.

14984.jpg

In cold weather, vacuum advance is normal
Until car warms up...

14985.jpg
56-series 4-speed (LHD)

  • Reverse lights switch
  • Top switch (emission controlled models)

When current flows to the Vacuum Cutting Solenoid, it cuts the vacuum advance.

If the Solenoid is disconnected, 
vacuum advance works normally.


The Top Switch is normally open (allowing current). Only in top gear (4th) does it become electrically closed.

If you neglect to connect the top switch,
vacuum advance works normally.

So this is nearly a foolproof system. If any electrical component goes bad or is not connected, normal operation occurs. Only when every electric circuit is working does it cut vacuum advance.

Vacuum Hoses

Vacuum advance in all models uses a hose from the Distributor to the 'port' on the carburetor. TCVAS adds to this, by adding a 'T" line. The 'T' carries vacuum to the Vacuum Cutting Valve Solenoid, which when electrically powered, dumps the vacuum through a small orifice connected to air. This effectively 'cuts' vacuum advance, while the small orifice prevents a vacuum leak.

11627.jpg

14988.jpg

The source of air to the Valve is both:

  • underside of air cleaner
  • Flow guide valve
    7799.jpg

14989.jpg

15961.jpg