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| * Ass'y indoor "[[#Interior Unit|#cooler unit]]" (with integrated air volume switch, evaporator, and blower fan) | * Ass'y indoor "[[#Interior Unit|#cooler unit]]" (with integrated air volume switch, evaporator, and blower fan) | ||
| - | *: {{Thumb|15193}} {{Thumb|4163}} | + | *: {{AlbumH|15193}} {{AlbumH|4163}} |
| * air conditioner compressor | * air conditioner compressor | ||
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| * V-belt: 814 mm | * V-belt: 814 mm | ||
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| * [[#Compressor Bracket]] | * [[#Compressor Bracket]] | ||
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| * G16 [[Crankshaft Pulley]] (double-groove V-belt type) | * G16 [[Crankshaft Pulley]] (double-groove V-belt type) | ||
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| * Twin Condensors (before radiator, radiator horizontal) | * Twin Condensors (before radiator, radiator horizontal) | ||
| *: One has an electric fan | *: One has an electric fan | ||
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| Low-mount Pulley (1979-up) for round type compressor | Low-mount Pulley (1979-up) for round type compressor | ||
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| Bracket | Bracket | ||
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| = Interior Unit = | = Interior Unit = | ||
Current revision
Starting August 1979 -- factory aircon installation with new compressor type. It is a very nicely designed unit, however the interior cooler protrudes into the passenger legroom and precludes using a package tray.
Contents |
Overview
From August 1979 a uniform kit was offered with DKKC (Diesel Kiki) radial-type compressor.
B110 1970-1976 All custom, various types B120 1978-1979 Factory high-idler mount B120 1979- Factory low-idler pulley mount
This kit is beautiful and easy to install. Unfortunately the interior cooler unit is bulky and protrudes farther into the passenger legroom than other types.
Set Parts
- Ass'y indoor "#cooler unit" (with integrated air volume switch, evaporator, and blower fan)
- air conditioner compressor
- V-belt: 814 mm
- #Compressor Bracket
- G16 Crankshaft Pulley (double-groove V-belt type)
- Twin Condensors (before radiator, radiator horizontal)
- One has an electric fan
- Pipe connecting twin condensors
- High-pressure flexible pipe (from compressor to condensor)
- Low-pressure hose (from evaporator to compressor)
- Tube-Liquid Tank to Evaporator
- Receiver/dryer (Liquid Tank)
- Bracket to mount Tank on core support
- Relay (for compressor)
- Wiring harness
- Capacitor for electric fan
Vents may be opened or closed:
Twin Condensors and Liquid Tank with connecting pipes.
Condensor-to-Liquid Tank hose is routed along the top of core support.
Compressor is mounted low on left side of engine.
Cooler Unit lines: Evaporator Inlet & Outlet and drain hose
Compressor Bracket
Bracket is identified with 1) low-mount idler pulley 2) two large oval openings in bracket
11910-G1615 BRACKET 7908-8910 [593017 6100] w/low-mount tensioner 11910-95W00 BRACKET 8910-
11925-G1615 IDLER PULLEY
Low-mount Pulley (1979-up) for round type compressor
Interior Unit
The inside unit is a one-box solution comprising evaporator core, vents, switches and fan, and fits underneath the passenger side of the dash.
Fast Idle Control
From 1978-1989, no special idle control device was used. From Oct 1989 they added FICD.
See Main Article: FICD#Sunny_Truck
Part Numbers
COOLER KIT 27600 B7600-G1660 7804-7907 B7600-G1661 7908-8110 B7600-G1662 8110-
27706-65000 REFRIGERANT-COOLER
FICD - See FICD#Sunny_Truck 8910-
11920N BELT-COMPRESSOR
11920-H1000 7804-7807 L=810
11920-G1615 7808- L=814
12303-M0110 CRANKSHAFT PULLEY 7804-7907 COOLER USE 12303-G1615 CRANKSHAFT PULLEY 7908- COOLER USE
BRACKET
11910 BRACKET-COMPRESSOR
11910-G1661 7804-7907 [YORK TYPE]
11910-G1615 7908-8910 [SWASH TYPE, ANGLE OUTLET]
11910-95W00 8910- [SWASH TYPE, STRAIGHT OUTLET]
08131-0351A BOLT M10 x 35mm 3
08131-0551A BOLT M10 x 55mm
08915-1401A WASHER 4
11910A 11916-H7200 BOLT 7908- 4
11910F SHIM 7804-
11713-U0500 T=0.3
11713-U0501 T-0.2
11925M PULLEY ASSY-IDLER, COMPRESSOR
11925-A0100 7804-7807
11925-G1615 7808-
COOLING UNIT
27610 27610-H7900 COOLING UNIT ASSY 7804- DKKC
27616 BRACKET-COOLING UNIT NO 2 DKKC
27616-G1660 7804-8109
27616-G1900 8110-
27618 BRACKET-COOLING UNIT NO 4 DKKC
27618-G1660 7804-8109
27618-G1900 8110-
27619 HOSE-DRAIN DKKC
27611-G1660 7804-8109
27611-G1900 8110-
27619E 27363-18200 GROMMET-DRAIN HOSE DKKC 7804-8503
27620 27612-T3020 EVAPORATOR ASSY-COOLER 7804-
27624 27613-B8520 VALVE-EXPANSION DKKC 7804-
27626 TUBE-EVAPORATOR INLET DKKC
27785-G1660 7804-8109
27785-G1900 8110-
27626E GROMMET-EVAPORATOR TUBE
01651-00015 7804- INLET TUBE インレツト チューブ ヨウ
27363-18200 7804- 2 OUTLET TUBE アウトレツト チューブ ヨウ DKKC
27628 TUBE-EVAPORATOR OUTLET DKKC
27787-G1660 7804-8109
27787-G1900 8110-
COMPRESSOR & HOSES
27630 COMPRESSOR-COOLER DKKC
27630-G1660 7804-7907 [YORK TYPE]
27630-W7001 7908-8109 [SWASH TYPE, ANGLED OUTLET]
27630-W7002 8110-8910 <> 27630-W7001
92610-G1900 9810- [NON-ANGLED OUTLET]
27681 HOSE-FLEXIBLE, HIGH [to condensor]
27776-G1660 7804-7904 DKKC
27776-G1661 7908-8910 DKKC
92490-95W00 8910-
27781M HOSE-FLEXIBLE, HIGH [2ND PIECE]
92447-95W00 9810-
27682 HOSE-FLEXIBLE, LOW DKKC
27775-G1660 7804-7907
27775-G1661 7908-
27688 01651-00025 GROMMET-DASH DKKC 7804-8910
CONDENSORS, LIQUID TANK & PIPING
27640 27640-G1660 TANK ASSY-LIQUID DKKC 7804-
27640E BRACKET-LIQUID TANK
27642-G1660 7804-8910 DKKC
92135-95W00 8910-
08360-81426 SCREW
27650 CONDENSOR ASSY
27651-G1660 7804-8910 DKKC
92110-95W00 8910-
27650M CONDENSOR ASSY-SUB
27653-G1660 7804-8910
92111-95W00 8910-
08360-61626 SCREW
08911-10637 NUT
27653F 27655-G1660 FAN-CONDENSOR 7804- DKKC
27678 TUBE-CONDENSOR TO LIQUID TANK, 1
27780-G1660 7804-8109 DKKC
27780-G1661 8110-8910
92446-95W00 8910-
27681M TUBE-FLARE
27660-G1660 7804-8910 DKKC
92448-95W00 8910-
27683 TUBE-LIQUID TANK TO EVAPORATOR
27783-G1660 7804-8910 DKKC
92441-95W00 8910-
27683E 27691-G1660 CLAMP-TUBE 7804- DKKC
08543-51012 SCREW
HARNESS
27062 25230-G1660 RELAY 7804- DKKC
08543-51012 SCREW
27186F 01552-00191 CLIP 7804-8109
27187F 24220-89991 CLIP 7804-8109
27188F 01552-00191 CLIP
7804-8910 4
8910- 5
27629 HARNESS-AIR CONDITIONER
27628-G1660 7804-8910 DKKC
27580-95W00 8910-
27629E 01551-00091 CLIP-HARNESS FIX 3
27683E 27691-G1660 CLAMP-TUBE 7804- DKKC 4
08543-51012 SCREW 4

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