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[Datsun 1200 encyclopedia]

Strut Insert Part Numbers

Revision as of 07:21, 28 January 2012; view current revision
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Categories: Front Axle And Front Suspension | Suspension Modifications

Strut Inserts (shock absorbers) for the front suspension: Datsun 1200 (B110) uses 45 mm diameter strut tubes. Most other Datsuns, including B210, use a larger 2.0 inch (50.8 mm) size. This article will help you choose parts for rebuild or replacement.

Contents

Direct Interchange

Original Nissan Part Numbers

  • Datsun 1200s did not come with strut insert cartridges, instead the struts contained had rebuildable shock absorbers (wet shocks).
  • Nissan later offered strut inserts specifically for the 1200, they are still available in USA as of May 2008.

Using a factory-quality Strut rebuild kit (rather than removing the factory strut parts and replacing with a new strut 'cartridge' insert) is the way to retain a smooth front-end ride. However, these kits are no longer manufactured. Using the genuined Nissan cartridge (same as early A12-powered B210s) is just as good.


Insert Cartridge Shock

  • 56105-H5025 CARTRIDGE-ABSORBER,SHOCK, FRONT
    • about $50 each from Nissan


Wet Shocks. The original struts had built-in shock absorbers:

  • 56110-H1025 KIT-ABSORBER SHOCK FRONT (ATSUGI)
  • 56110-H1026 KIT-ABSORBER SHOCK FRONT (TOKICO)

These kits included oil and a rubber thing with valves:

  • 54308-H1025 KIT-PACKING GLAND(ATUGI)
  • 54308-H1026 KIT-PACKING GLAND(TOKICO)
  • 54313-22127 OIL-SUSPENSION STRUT (ATSUGI 360C
  • 54313-22128 OIL-SUSPENSION STRUT (ATSUGI 1000
  • 54313-28525 OIL-SUSPENSION STRUT (TOKICO 360C
  • 54313-22129 OIL-SUSPENSION STRUT (ATSUGI 360C

45mm OD Strut Inserts

Discussion: strut inserts

Stock

See the genuine Nissan part numbers listed above.

418 body length / 631 Extended / 462 Collapsed

  • Stroke: 169mm (6.7 in)


Tokico

  • TOKICO S1041 (oil), Z1041 (gas)

Kayaba

  • KYB (Kayaba) 662002/KC1001 (oil)
  • KYB 362001 (gas)
    • Replaces B110, B120 Jan 1970-May 1973
      Nissan: 54302-H1025,54302-H1026,54302-H1050,54302-H1055,54302-H1125,54302-H1126,54303-H1055,54303-H1125
    • Replaces B210 with A12 Mar 1973-Oct 1977
      Nissan: 54302-H5025,54302-H5050,54302-H5126,54303-H5125,54303-H5150,56105-H5025,56105-H5027,56105-H1026
    • Replaces VB310 with A12 12" wheel models
      54302-H8500,54302-H8525,54302-H8526,54302-H8527

KONI

VW Jetta

Jetta inserts -- information on inserts and adapting Koni inserts for VW Jetta so that they fit a 1200.


416 body length/ 599 Extended/ 431 Collapsed,

1200 (B110), 120y (B210)

Gabriel - G44217

Vera - 62-01015

VW Golf/Rabbit

  • Get Bilstein (1.507 in) or KYB brand at about 1.5 inch outside diameter. Tokico and KONI are too big around to fit 45mm strut housings.
  • Golf Mk I insert is nearly 4 inches shorter than stock and will need a simple spacer made to make up the difference in length in the bottom of the tube.
  • Strut piston diameter is larger than B110, so drill out the strut-nut and the strut top hole.

discussion: VW Rabbit inserts

318 body length / 511 Extended / 352 Collapsed

324 / 511 / 359'

  • Stroke: 158mm (6.25 in)
  • Bilstein part number W0133-1604944


Four different Rabbit Bilsteins available:

  • OE style "Touring
    • F4PNE3033BE / 171412031J USA Made With Internal Threads
  • stiff "Sport"
    • F4P300032M0 / 171412031J USA Made With Internal Threads
  • softer "heavy duty"
  • race: 270/100 for rebound/compression


Bilstein Race & Rallye (gas)

  • Strut Part Number V36-0059 (but just buy the inserts)
  • 270/100 damping
  • Fits:
    • 1974-1984 Golf/Rabbit
    • 1977-1981 Volkswagen Scirocco I 4 cyl 8v
    • 1980-1984 Volkswagen Jetta I 4 cyl 8v
    • 1982-1988 Volkswagen Scirocco II 1.8L 8v
    • 1986-1988 Volkswagen Scirocco II 1.8L 16v


Monroe Sensa-Trac (gas) 72878 / P832

  • Models w/ Internal Threads on Original Strut Housing (U. S. A.)
  • Diameter: 1.5"
  • Stroke: 152mm (6.000 in)
  • Ext len: 511mm (20.125 in)
  • Comp len: 359mm (14.125 in)
  • Body len: 324mm (12.750 in)


Monroe Sensa-Trac (gas) 72826 / 17090011

  • Models w/ External Threads on Original Strut Housing (German)
  • Diameter: 1.5"
  • Stroke: 6.250"
  • Ext len: 20.125"
  • Comp len: 13.875"
  • Body len: 12.500"
  • Piston diameter: 0.75"

Toyota

Get them from TRD

  • Yotato Starlet (RWD)
  • Toyota MR2 MK1 85/86 Rear Insert, 65mm shorter than (120y) B210, KONI 8641 1072sport.


Measurements

Strut Housing

  • Outside Diameter: 45mm (1.77 in)
  • Inside Diameter: about 1.5 inch


Nissan 56105-H5025 for Datsun B110

  • Body length: 41.8mm (16-3/8 inch). The seal protrudes 1/8 past this.
  • diameter: main housing - 37.6mm (1.48 in)
  • diameter: upper collar at top of housing - 40.9mm (1.61 in)
  • shaft dia. 17.8mm (1.7 in)
  • thread height - 24mm
  • thread diameter - M10 (10mm hole, 11 mm threads)
  • Overall collapsed - 46.2mm (18-3/16 in.)
  • Overall extended - 63.1mm (24-13/16 in.)
  • Stroke: 16.9mm (6.7 in)


Specifications

Original B110 Strut valving Damping Force @ 0.3m/sec:

  • Expansion kg(lb): 48 (106)
  • Compression kg(lb): 22 (48.5)


Stroke

  • B310 strut valve: 164 mm (6.46 in)
  • B310 cartridge: 161.5
  • B310 cartridge: 160.5 A12A Canada (12" wheels)

Damping rates are same for B310 valve or insert, but stroke differs slightly.


Damping Force

model B110 1970-1973 disc B210 1974-1977 A13/A14 B210 1978 A14 B310 1979 B310 80-82 B310 12"
expansion: kg 48 32-48 28-42 30-40 28-42 38-58
compression: kg 22 20-30 16-24 17-23 16-24 15.5-24.5